{"id":18556,"date":"2023-04-12T05:00:28","date_gmt":"2023-04-12T10:00:28","guid":{"rendered":"https:\/\/www.insta-pro.com\/?p=18556"},"modified":"2025-02-20T16:43:38","modified_gmt":"2025-02-20T22:43:38","slug":"tsp-production-express-soy-vs-hi-pro-solvent-meal","status":"publish","type":"post","link":"https:\/\/insta-pro.spinudev.com\/en\/blog\/engineeringandextrusionprocess\/tsp-production-express-soy-vs-hi-pro-solvent-meal\/","title":{"rendered":"TSP Production: ExPress\u00ae Soy vs. Hi-Pro (Solvent) Meal"},"content":{"rendered":"

A common question that arises when a company analyzes making texturized soy protein (TSP) is whether to make it from expeller or Hi-Pro (Solvent meal).<\/p>\n

 <\/p>\n

Below is a breakdown of the main comparisons between the production of ExPress\u00ae vs Hi-Pro for making TSP:<\/p>\n

 <\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
<\/td>\n\n

TSP ExPress\u00ae<\/p>\n<\/td>\n

TSP Hi-Pro<\/td>\n<\/tr>\n
Capacity<\/td>\n500-750 lbs\/hr<\/td>\n300-350 lbs\/hr<\/td>\n<\/tr>\n
Absorption Rate<\/td>\n3.2 to 4 times its weight in water<\/td>\n2.8 to 3.2 times its weight in water<\/td>\n<\/tr>\n
Additives<\/td>\nNot Needed (around 50 PDI)<\/td>\nNormally Needed (low PDI, around 25)<\/td>\n<\/tr>\n
Extruder Options<\/td>\nMS3000 Medium Shear Model (meat extender and chicken imitation pieces)<\/p>\n

2000 High Shear Model (meat extender)<\/td>\n

Only 2000 high shear model (meat extender)<\/td>\n<\/tr>\n
Market Limitations<\/td>\nNone<\/td>\nSome markets less willing to purchase TSP made with hexane and additives<\/td>\n<\/tr>\n
Ease of Use<\/td>\nOption of MS3000 is a more automated process<\/td>\n2000 with solvent meal may require extra cutter head on extruder barrel (if PDI is too low)<\/td>\n<\/tr>\n
Boiler (gas connection)<\/td>\nNeeded (Used for preconditioner)<\/td>\nCan use a mixer which does not require steam<\/td>\n<\/tr>\n
Products<\/td>\nPreconditioner is located on top of the extruder, reducing footprint<\/td>\nOnly meat extender (no shapes)<\/td>\n<\/tr>\n
Footprint<\/td>\nPreconditioner is located on top of the extruder, reducing footprint<\/td>\nMixer generally located in its own area, requiring more space<\/td>\n<\/tr>\n
Control Panel<\/td>\nTouch Screen<\/td>\nAnalog<\/td>\n<\/tr>\n
TSP Color<\/td>\nLight to medium color<\/td>\nTends to be lighter in color<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n

The ExPress\u00ae extrusion line with medium shear extrusion as it has the added benefits:<\/p>\n

    \n
  • Control of the whole quality chain process (from bean to TSP, controlling your meal)<\/li>\n
  • Insta-Pro extruders offer almost double the production capacity when using ExPress\u00ae instead of Hi-Pro as an ingredient<\/li>\n
  • Absorption rate much higher between 3.2 to 4 instead of 2.8 to 3.2<\/li>\n
  • Gives the option to use the MS3000 medium shear to make both type of TSP: extender & replacement.<\/li>\n<\/ul>\n

     <\/p>\n

    If you have any questions, please don\u2019t hesitate to contact us! Would love to help introduce you to the opportunities of TSP production.<\/p>\n","protected":false},"excerpt":{"rendered":"

    A common question that arises when a company analyzes making texturized soy protein (TSP) is whether to make it from expeller or Hi-Pro (Solvent meal).   Below is a breakdown of the main comparisons between the production of ExPress\u00ae vs Hi-Pro for making TSP:   TSP ExPress\u00ae TSP Hi-Pro Capacity 500-750 lbs\/hr 300-350 lbs\/hr Absorption […]<\/p>\n","protected":false},"author":59,"featured_media":1192,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[51],"tags":[1864,179,272,8949,93,8976,242],"class_list":["post-18556","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-engineeringandextrusionprocess","tag-express-soy-flour","tag-extruded-products","tag-extruded-soy","tag-processing-facility","tag-processing-feed-or-food","tag-soy-foods","tag-textured-soy-protein"],"acf":[],"yoast_head":"\nTSP Production: ExPress\u00ae Soy vs. 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